[Walk into the liberation] Beginning with Xichai's high-end dynamics

This year coincided with the 60th anniversary of the birth of the liberation truck. As the “national leader of the national car”, FAW liberation invited more than 30 media companies to feel the liberation of trucks, and the unique charm of innovation piloting sixty years. On July 8, 2016, we entered the liberation first stop to Wuxi in the shore of Taihu Lake. There is the oldest existing engine company in China – Wuxi Diesel Engine Factory of FAW Jiefang Automobile Co., Ltd., which is also the birthplace of the high-end power of Jiefang Truck Core. .

Into the FAW Liberated Xichai

Entering FAW Liberated Xichai, the most profound impression brought to the China Truck Network reporter can be described by four “high-end”: high-end production equipment, high-end manufacturing technology, high-end management concepts, and high-end product positioning.

World famous brands are highly automated everywhere

Came to the Huishan world-class factory which is one of the “four major production bases” of FAW Jiefang Xichai. Using “world-class” to describe Huishan base is truly worthy of name. The base serves as the power assembly base of FAW to liberate heavy-duty commercial vehicles. At the beginning of the construction, it has referenced the construction standards of world-famous engine factories, such as the German “GROB” (Grawbo) machine tool, the Swiss ABB robot, and the United States GORBEL. World famous brand manufacturing equipment can be seen everywhere, high-end production equipment can effectively guarantee the improvement of engine manufacturing quality and quality.

The media entered the FAW Liberated Xichai

Green and green production workshop

The first is automation, with 179 assembly lines, and the entire line automation rate is 28%. In particular, the 6DM engine equipped with the J6P series is equipped with a total of 60 processes and the automation rate reaches 77%. Followed by information, in every production station, we can see the informationized control platform and realize the data collection, analysis and visualization of the production process. There is also flexibility. On the production line, the China Truck Network reporter saw that the core powers currently used by the Liberation J6P, the CA6DM2, CA6DM3, and long oil change models, are all produced, thanks to the fact that the production line has no online flipping and non-online assembly work. With the assembly method, product passability is improved, overall line flexibility is increased, bottle neckline is reduced, and production efficiency is improved.

The “poor” production organization with few production workers has high efficiency

Before entering the factory, Xichai assigned a pair of shoe covers to each person who entered the production floor and asked to wear them before entering. The reporter initially thought that this was a "show," but actually found the shoe cover. It is really necessary because the entire factory is very clean and is a necessary measure to ensure that the engine production environment is not contaminated, and to maximize the manufacturing accuracy of the Xichai engine products.

Clean people less automation

Do your product well

Not only is the production environment green, but even the production workers are poor. According to reports, the existing factory staff is only half of the original design plan. Will the reduction of workers affect production? On the contrary, the production is more efficient and the labor productivity per capita has reached the domestic leading level. Take the release of the CA6DM series engine installed on J6P trucks as an example. The overall efficiency of the 6DM cylinder block and cylinder head (GAE) increased from 87.56% and 84.13% in 2013 to 93.86% and 90.89%, respectively; the overall 6DE assembly efficiency (GAE) increased from 86.17% in 2013 to the current 94.64%. Since the beginning of this year, we have achieved super-class production, with the highest monthly production of the cylinder line exceeding 8200 units, and the highest monthly production of diesel engines surpassing 6,700 units. This is evident in the high production efficiency.

High-end power off the busy market share

What is the sales volume of FAW Jiefangxiecha that combines high-end production equipment, manufacturing process, and management philosophy? The China Truck Network reporter saw production schedules on July 8 at the production workshop, which can be described as very busy. Moreover, the production models are all 420ps and 460ps high-end high-power models for the fiery market demand. According to the China Truck Network reporter, these products are mainly carried on the Liberation J6P and Liberation J6P pilot models.

Day shift production plan
Liberation J6P pilot version equipped with long oil change technology Aowei 11L engine

High-end power aowei 13L offline

The high-end power line was busy and was confirmed by the relevant person in charge of Xichai. According to reports, from January to June, sales of Xichai Machinery increased by 18.96% year-on-year, of which Aowei CA6DM engine sales reached 37,000 units, and the market share reached 57%. The industry is absolutely leading, with a market share of 57%, maintaining the industry's leading position. The market with more than 350 hp models accounted for 29% of the total, ranking first in the industry; the sales volume of Xiecha Special-specialized modified and modified vehicles was up 12.2% year-on-year. Profit increased by 175% year-on-year.

FAW Liberated Xichai

In the first half of this year, FAW Jiefang Xichai Aowei 11L machine sales are expected to be 37,000 units, which is approximately 80% higher than the same period (only 40,000 points last year), and the brand recognition and reputation of the Aowei 11L machine have been further enhanced, gaining market and users. Widely recognized.

Going all the way to harvest many honors
Going all the way to harvest many loyal users

After visiting the Huishan base, we also went to the Xichai Factory History Museum and deeply felt the heavy history of FAW's liberation of Xichai and the innovation of each generation of Xichai people. The FAW Liberation Wuxi Diesel Engine Plant, which now has some world-class core power and R&D manufacturing technology, undoubtedly presents a grand ceremony for the 60th anniversary of the liberation of trucks.

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