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Top 3 Reasons to Use Plastic Bearings
While metal bearings and bushings are widely used in today’s market, there are specific applications where plastic bearings and bushings offer significant advantages. These versatile components can be designed in various shapes and styles to suit a wide range of industrial needs. Whether it's for precision, cost-efficiency, or special environmental conditions, plastic bearings provide an adaptable and reliable solution.
Plastic bearings are known for being low-cost, low-maintenance, and highly customizable, making them an attractive choice for many manufacturers. Their flexibility allows them to be tailored for unique applications, offering greater design freedom compared to traditional metal options. This adaptability makes them ideal for industries that require specialized components or have strict design requirements.
Due to their resistance to dirt, dust, and chemicals, plastic bearings require minimal maintenance. This is especially beneficial in environments where regular servicing is difficult or impractical. Additionally, they are corrosion-resistant and do not need lubrication, which further reduces long-term costs and maintenance efforts.
The durability of plastic bearings leads to extended service life, resulting in cost savings for end-users. Compared to metal bearings, they can last longer and are suitable for a variety of applications, reducing the frequency of replacements and overall investment.
One of the major benefits of plastic bearings is their customizability. As a widely available and affordable material, plastic allows for easy and economical manufacturing of custom designs. Many of our clients appreciate this flexibility, as it enables us to create bearings that fit perfectly with their equipment rather than forcing the equipment to work around standard parts.
Plastic bearings are used across a broad range of industries, including:
- Bottling machinery
- Conveyor systems
- Fillers
- Food processing
- Hoppers
- Mixers
- Packaging arms
- Production lines
- Applications involving harsh chemicals or saltwater
- Single machines
- Wash-down areas
Another key advantage of plastic bearings is their low-maintenance nature. They are self-lubricating, eliminating the need for costly lubricants and reducing the frequency of servicing. This makes them particularly suitable for wash-down environments where moisture and chemicals are common. Their water-resistant properties also make them ideal for use in saltwater or chemical-heavy settings.
Their consistent low coefficient of friction ensures smooth operation over time, minimizing wear and tear and reducing maintenance requirements. This makes plastic bearings a "fit-and-forget" solution, perfect for applications where reliability and performance are critical.
In terms of cost, switching to plastic bearings can reduce overall project expenses by up to 40% compared to metal alternatives. Their wear resistance means less frequent replacements, and they allow for the use of more affordable shafts, further cutting down on costs. Over time, this switch can lead to significant financial savings for businesses.
Emerson Bearing offers a comprehensive range of high-quality plastic bearings designed for demanding environments. Our products are engineered to withstand high temperatures (up to 482°F), handle heavy loads, and perform reliably in wet or chemically aggressive conditions. FDA-approved options are available for food-grade applications, providing a cost-effective alternative to less efficient materials.
With a 25,000-square-foot warehouse stocked with a wide selection of composite and plastic bearings, we serve OEMs and MRO markets both domestically and internationally. We take pride in delivering top-quality components that meet the needs of diverse industries.
If you're looking for a durable, low-maintenance, and cost-effective bearing solution, contact us today. We’re committed to helping you find the right plastic bearing for your application.