April 30, 2024

Precision CNC Machining for Aluminum and Stainless Steel Roller

Model NO.: M121
Machining Precision: 0.01mm
Surface Roughness: Ra0.4
Name: Shaft
Size: Big
Trademark: OEM
Transport Package: Standard/Customized
Specification: standard
Origin: Luoyang China
Product Description
Precision CNC Machining for Aluminum and Stainless Steel Roller


We are a factory integrating casting,forging ,machining and fabrication. Our products have a wide use, such as Locomotive,Motorcycle, Bicycles, Truck, Equipment, Electronic, Amplifier, Machinery, Furniture and so on. 
we could provide well-equipped production and customize parts  involving in OEM outsourcing and collaboration, bespoke manufacture of blue drawing, sample, raw material.
Advantages

1. Have self-contained technical team and many experience in CNC machining service.
2. High precision, tolerance can be within ±0.005mm.
3. We can accept small order for the beginning 

4. Customized size and spec /OEM.ODM available 
5. Top quality guaranteed by skilled workers, managing system and status of  facilities.
6. We have many long cooperation supplier. supply ONE-STOP service
7. Our workers are all professional and all can speak ENGLISH
8. Payments, we can accept some in advance, some before shipping

What Kind of machining We Can Supply? 

Type: Factory/Manufacturer
Produce process: Drawing analysis→make a quotation→ orders for production →rough machining or finish machining→surface treatment →product checking→ packing →delivery
Scope: Have the features of wide processing aperture range, easy regulation of processing hole aperture, high processing efficiency, low cost, etc
Tolerance: greater than or equal to +/-0.005mm 
Surface Roughness: greater than or equal to Ra0.4
Material Available: Stainless Steel: SS201, SS202, SS303, SS304, SS316 etc.
Steel: Q235, 20#, 45# etc.
Brass: C36000 (C26800), C37700 (HPb59), C38500 (HPb58), C27200 (CuZn37), C28000 (CuZn40) etc.
Bronze: C51000, C52100, C54400, etc.
Iron: 1213, 12L14, 1215 etc.
Aluminum: AL6061, AL6063, AL7075, AL5052 etc.
Plastic:ABS,POM,Nylon,Delrin,etc
Titanium: TA1/TA2/TB1/TC4/TC18, TI GRADE2/GRADE5.Etc
Surface Treatment: sandblast, anodized, galvanization, powder coating, baking varnish etc
DRW format: Auto CAD,Solid work,UG,CAD,IGS,STEP,Step,SLDPRT,PDF
Equipment: CNC machining center,CNC lathe, general lathe, general milling, CNC milling, Drilling Machine, internal grinder, cylindrical grinder machine, center grinder machine ,General lathes, Punch machines, polish machines,and other equipment.
Annual Capacity: 100,000pcs
MOQ: sample: 1-5pcs; mass production 500pcs~
Lead Time: 10-25days,depend on quantity and processing difficulty
QC System: 100% inspection before shipment
material certification are available upon request.
Certification: ISO9001
Payment term: T/T
L/C, Paypal,etc.
Surface treatment: Anodizing:color anodizing,hard anodizing
Plating: Nickel, chrome, zinc plating,powder coating
Polishing: Electrolytic polishing,mirror polishing
heat treatment ,sand blasting, Brushing.etc
Sandblasting, QPQ,etc
other finish are available as customers' request
Additional service: Assembly,Logo engraving, special package etc.
Packaging: 1) Bubble bags, Single Zip Bag.
2) Poly bag and carton, 0.5-10kg/carton, If necessary we will use wooden case.
3) As customized specifications.
Payment Terms: 50% in advance, 50% before shipment
Shipment Terms: Usually,we use DHL,ups,FedEx express for rapid delivery.It will spend 3-5 days.
1) 0-100kg: air freight priority,
2) >100kg: sea freight priority,
3) As customized specifications, we can also ship by sea or other ways as your need.

Our Factory Service
Welcome to visit our factory!!! We are looking forward to cooperation with you!!!

We have a excellent sales team and professional engineers team.so we are sure we can supply best and one-stop service for our clients.

Precision CNC Machining for Aluminum and Stainless Steel Roller

 


Packing & Delivery

Precision CNC Machining for Aluminum and Stainless Steel Roller

Our Certification
Precision CNC Machining for Aluminum and Stainless Steel Roller


FAQ
Q: What do I need for offering a quote ?
A: Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment and other technical requirement etc.) ,quantity, application or samples. Then we will quote the best price within 24h.

Q: What is your MOQ?
A: MOQ depends on our client's needs, besides,we welcome trial order before mass-production.

Q: What is the production cycle?
A: It varies a lot depending on product dimension,technical requirements and quantity. We always try to meet customers' requirement by adjusting our workshop schedule.
 
Q: What kind of payment terms do you accept?
A.: T/T, L/C,  paypal, western union, money gram etc.
 

Q: Is it possible to know how is my product going on without visiting your company?
A: We will offer a detailed products schedule and send weekly reports with digital pictures and videos which show the machining progress.
 

Q: If you make poor quality goods,will you refund our fund?
A: We make products according to drawings or samples strictly until them reach your 100% satisfaction.And actually we wont take a chance to do poor quality products.We are proud of keeping the spirit of good quality.
 
For more questions, please send inquiry or e-mail or call us ! Thanks !


Contact Information
Precision CNC Machining for Aluminum and Stainless Steel Roller





 

PP103 series cnc Punching Machine special CNC machine for punching and marking of steel plates in the field of steel tower industry. It is also used to punch and mark of steel plates of other industries.


The main machine is a special hydraulic press which is equipped with pressure apparatus and drill drift holding device. There are three drill drifts on the holding device. They are used to install punch and marking apparatus.The body of the machine uses Type C double-plate jointing structure with the advantage of rigid and high power of anti-eccentric load. The main cylinder is fixed on the body by four high strength bolts which is easy to install and convenient for maintenance.

Product Feature:


1. The machine-frame is made by C-type plate welding, with good rigidity and big handling space. The machine sets three die-stations (two punching, one marking), automatic switching die-stations. Clamping system can be adapted to different workpiece, with reference block, and workpiece supported by rolling-ball working table. X & Y axis action controlled by servo motor and ball-screw driving and PLC, control the position of punching, so as to make the whole machining process automatically. Operator input the workpiece program, it can be used repeatedly

2. Adopt CNC technology, servo motor infeeding, with high efficiency, stable workpiece precision.

3. Important functional components adopt modular assembly, easy to repair it.

4. Achieve punching and marking on the one plate.

5. Easy programming, can read CAD drawing and also can use the program generated by lofting software. It can ready TEKLA lofting software files, such as NC1 format.

6. With self-diagnosis failures function.

7. X, Y axis are driven by servo motor + ball screw + linear guide, the precision is better.


The Work Table

The Work Table


CNC feeding worktable can be divided into fixed part and movable part. The fixed part is set on the ground which is linked with main unit. To the fixed part, alongside the front-back direction of main unit is called Axis Y, and then the fixed part is called Axis Y rack. The movable part is installed on the Axis Y rack through the guide bush which is rolling in straight line, under the driven by the servo motor and ball screw shaft, the movable part is running though the Axis Y to realize precise positioning. To the movable part, alongside the left-right direction of main engine is called Axis X, and then the movable part is called Axis X rack. Axis X rack is closed to the head of the main engine, on both sides which is installed a supporting plate with universal transmission ball to support the work piece. At the back of the Axis X rack, two rolling guide bushes are installed with a sliding plate on the direction of Axis X. Under the driven by the servo motor and ball screw shaft, the sliding plate can running though the Axis X to realize precise positioning.

The Hydraulic Clams

The hydraulic clampls


There are two hydraulic clamps on the sliding plate, their location can be moved alongside the Axis X so as to adjust different work piece. While in adjustment, loose the screw and press plate, move the clamp by hand to the adequate place, fasten the screw and press plate again. In the vertical direction, the clamp is in the condition of floating. To the joint plate with slight unevenness, they may be arched during punching, and then the clamp will be moved accordingly to avoid the breakage of clamp. A original location device is installed at the left side of the sliding plate, when the hydraulic cylinder push the locating plate at an angle of 90°, the locating surface is just at the same direction to the Axis Y, and form a rectangle with two clamp surfaces (direction of Axis X) to calibrate the original place of joint plate.

The upper and lower jaws of clamp are spliced which are convenient to replace after abrasion.


The Punching Unit

IMG_2630

There are one service position of marking and two positions of punching on the machine. While in marking, put the required characters into the character box and fill the vacancy with blank characters, then screw the bolts to tight, insert the character box to the fixed groove at the top of the piston rod. The punching mould shall be selected in accordance with the aperture and plate thickness. The punch is fixed on the rod to tighten the screw, and put the hollowing block into the base of cavity die.

The Manual Lubrication System

lubrication system


Now we equipped the machine with manual lubrication system, previous client need to lubricate the punching and marking dies one by one, now they just need push the handle, it can lubricate the punching and marking dies simultaneously. The operator don`t need reach out to the inside of machine, It`s more convenient and more security.

(Remark: It`s just need lubricate one or two times of one week, depend on the working environment, if you saw the punching or marking rods dry, then lubricate them.)



When package the machines , our workers will fasten every parts by steel wire rope, so as to when the machine on road, it will not move, ensure security of cargo.

IMG_20180126_160329


QUALITY MAKE BRAND, HONESTY WIN MARKET!

INNOVATION PROMOTE DEVELOPMENT, HARMONY CONVERGE TALENTS.

THANKS FOR ALL CUSTOMERS BELIEVE AND CHOOSE SUNRISE CNC. 


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