May 18, 2024

Large-scale application of domestic rubber post-processing equipment

On October 25th, the synthetic rubber post-processing complete set of equipment was fully installed at PetroChina Fushun Petrochemical Company. After the device is completed and put into operation, the annual output value of Fushun Petrochemical Company will reach 100 billion yuan. After the application of the large-scale rubber after-treatment equipment independently developed by Harbin Boss Automation Co., Ltd., it can greatly reduce the one-time purchase cost and later-use maintenance cost of large-scale complete sets of equipment by rubber companies, and significantly increase production efficiency and product quality.
In the interview, it was learned that this device is one of the important equipments for the upgrading of existing production equipment by China's petrochemical rubber production enterprises. Boshun is the first manufacturer of synthetic rubber reprocessing equipment with large-scale capacity in the world, and Completely independent intellectual property with this technology. The complete set of equipment is composed of more than ten important engines. It has features such as high degree of automation, large production capacity, strong adaptability, simple operation and maintenance, and energy saving and consumption reduction.
During the development of this equipment, researchers developed a number of key technologies with international competitiveness, such as screw dehydration screens and extrusion dewatering machines, as well as system control technologies such as timing control, alarm interlocking, and system dispatching. The newly-developed two-stage dewatering screen adopts the screw material propulsion mode instead of the gravity dehydration or vibration dehydration method of the transmission, which effectively improves the dehydration efficiency. They also analyzed the resistance of the rubber drying process and established a heat transfer mathematical model for the drying process to determine the reverse spiral airflow internal circulation drying method, make full use of the heat of the air after heat exchange, reduce the amount of exhaust emissions, and reduce pollution. At the same time, they also established a dynamic flow control structure model of rubber post-processing production line based on Petri nets to ensure the safe and reliable operation of the production line.
It is understood that since 2009, China's rubber market has gradually improved, becoming an important tire producer and consumer of butyl rubber. However, all the synthetic rubber equipment used by production companies are dependent on imports. The production line for the introduction of foreign equipment is a collection of products from a number of companies and is expensive. At present, no one company in the world can provide complete sets of rubber aftertreatment equipment. . The large-scale equipment developed by the Boss company had previously been used by enterprises such as Lanzhou Petrochemical, Maoming Petrochemical, Jilin Petrochemical, etc. This time, it has successfully obtained large-scale application in Fushun Petrochemical.

Communication Boxes
1. Aluminium Die Casting for Communication boxes.
2. Material: aluminum alloy (A360, A380, A383, AlSI10MG, ADC10, ADC12, ZL104, ZL107 etc)
3. Process: CNC machining,deburring, drilling holes, tapping, grinding, CNC machining ect.
4. Application:optical equipment parts, auto parts ,machinery parts, household parts, Cooker parts ,furniture parts,electronic parts,etc.
5. main equipment: 6 die casting equipments (88T,160T,280T,500T,800T), 12 processing centers ,6 CNC centers, 2 lathe, 1 EDM, 2 spark machines, ect.
6. Secondary machining: CNC turning, Milling, Drilling, Grinding ect.
7. Applied software for specification drawings: PRO/E, Auto Cad, Slid Work, CAXA, UG, CAD/CAM/CAE
8. Surface treatment: chrome plating, sandblasting, painting, powder coating, anodizing, blasting, fuel injection ect.
9. According to your drawings , samples,even an idea to make production for your approval.
10. We have got ISO 9001 quality certificate & RoHs test report.


Communication Boxes Machining operation
1. CNC Milling (4 Axis CNC M/C) & CNC Turning
2. Reaming - ±0.01mm Tolerance
3. Drilling - ±0.01mm Tolerance
4. Tapping - All Kinds of Threads
5. Standards, UNC, UNF, NPT, BSPT, BSPP and etc. Threads Vertical 90°±0.5°
6. Grinding - Horizontally And Cylindrically To Standard Grinding Tolerance


Communication Boxes Mold manufacturing process:

Molds including casting mold, Die casting mold, forging mold, stamping mold and etc.

1
Communication Boxes Sample or Drawing by customer
2
Aluminium Die Casting for Communication boxes Tooling Proposal & Discussion
3
3D Tooling Design
4
Tooling Production
5
NC Programming
6
CNC&M/C machining and EDM Machining
7
Fitting& finish
8
Tooling Measurement & Check
9
Communication boxes Assembly
10
Trial Production
11
Correction
12
Final Trial
13
Communication boxes Samples Inspection
14
Samples Approval by customer
15
Tooling approval
Communication Boxes advantage:
1. Communication Boxes Size precision, smooth surface, high production efficiency.
2. Certificates: ISO 9001:2008
3. Advanced equipment, excellent R&D teams and strict quality control system


Communication Boxes

Aluminium Die Casting,Aluminium Repeater Box,Communication Boxes,Telecommunication Parts

Ningbo Bowei Mould Metal Products Co., Ltd , http://en.bwmjyz.com